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Development of a Smart Warehouse Management System for a Storage Solutions Company

Development of a Smart Warehouse Management System for a Storage Solutions Company

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Customer Profile

The customer is a leading brand in Vietnam in smart warehouse storage solutions. They specialize in designing, manufacturing, and implementing industrial racking systems such as:

  • ASRS automated racks

  • Wi-Fi shuttle racks

  • Mobile racks

  • VNA racks

  • Steel pallets

  • Mezzanine floors, and more

All products are manufactured according to ISO 9001:2015, using Japanese-standard steel and designed following European FEM guidelines.

Customer Warehouse Management Challenges

  • Difficulty tracking inventory locations in diverse racking systems

  • Lack of synchronization between Factory – Warehouse – Sales departments

  • Time-consuming and error-prone stocktaking

  • Difficult to track product lifecycle (lot/batch/serial)

  • Insufficient data to optimize warehouse space

  • Lack of automation in goods receiving and dispatching

  • Slow reporting and absence of real-time data

Customer Requirements

  • Achieve >99% accurate inventory control

  • System must ensure:

    • Tracking by pallet/serial number

    • Instant recording for each inbound, outbound, and relocation transaction

    • System inventory equals actual inventory

  • Location Management: automatic, logical, and optimized

  • A Smart WMS should:

    • Suggest storage locations based on product type, size, and turnover

    • Guide staff to the correct locations

    • Prevent errors between levels/slots/racks, especially in warehouses with multiple rack types or high storage

  • Identification Technology: Barcode/RFID

    • Fast scanning

    • Minimized errors

    • Automatic recording of all operations

    • Reduce human errors by 70–90%

Smart Inventory Features

  • Cycle counting without affecting operations

  • Area-based stocktaking via app

  • Suggest inventory checks based on risk of discrepancies

Guided Operations for Warehouse Staff

  • Pick-by-line, Putaway-by-system

  • Integration with handheld devices, tablets, or voice picking

  • Critical for high racks or complex warehouse layouts

Overall Solution

Comprehensive warehouse management

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Detailed monitoring of rack and storage status

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Intelligent stocktaking

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Reporting and analytics

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