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ERP System Development for a Precision Mechanical Manufacturing Plant

ERP System Development for a Precision Mechanical Manufacturing Plant

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Client Profile

The client is a precision mechanical processing and equipment manufacturing company based in Ho Chi Minh City.
They supply specialized industrial equipment for major projects such as power plants, steel rolling mills, cement factories, and water treatment facilities.

Current Challenges

  • Manual production management with poor system integration

  • Difficulty in tracking order progress

  • Inconsistent quality control

  • Inaccurate and untimely reporting

Digital Transformation Solution

  • Fully integrated system with 9 modules

  • Automation of processes from order placement to warehouse delivery

  • User-friendly interface

  • Real-time data and intuitive reporting

With the comprehensive solution provided by DEHA Digital Solutions, the enterprise gains:

  • 25–30% increase in production productivity

  • 15–20% reduction in raw material waste

  • Improved product quality

  • Faster decision-making based on real-time data

Dashboard Module: Executive Overview

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  • Provides a complete picture of production operations with real-time KPI tracking

  • Clear charts and graphs display order status, production efficiency, and inventory levels

  • Automatically detects and alerts for potential issues such as delays, material shortages, or quality non-conformance

Efficient Order Management

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  • Create and manage orders with full customer, product, quantity, and deadline information

  • Track order status in real time

  • Categorize orders by priority level

  • Automatically calculate expected completion time based on actual production capacity

  • Receive automatic notifications when orders are nearing deadline

  • Direct integration with engineering and production departments

Order Estimation Management

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  • Detailed BOM Design: Create multi-level product structures with full information on materials, semi-finished, and finished goods

  • Version Control: Track and manage BOM versions, easily compare and approve changes

  • Material Requirement Calculation: Automatically calculate material needs based on BOM and production plans

  • Engineering Integration: Directly connect to CAD/CAM software to import technical design data

Smart Procurement

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  • Purchase Request Management: Automatically create and approve purchase requests based on production needs and minimum stock thresholds

  • Supplier Evaluation: Evaluate suppliers based on quality, price, delivery time, and reliability

  • Contract Management: Track and manage purchasing contracts, with alerts for renewal or renegotiation

Production Management

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Production Order Creation

  • Create orders manually or automatically (based on sales orders or MRP)

  • Assign product, quantity, and planned start–end dates

  • Attach BOM (Bill of Materials) and routing (work process steps)

Resource Allocation

  • Allocate machines, lines, and workers

  • Check production capacity and raw material availability

Progress Monitoring

  • Track and update production status in real time

Comprehensive Quality Management

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  • Incoming Quality Control (IQC): Inspect incoming raw materials based on specific criteria and store results

  • In-Process Quality Control (IPQC): Perform quality checks at each production stage with detailed checklists, enabling early error detection

  • Outgoing Quality Control (OQC): Verify finished goods using standard inspection methods and record measurement data

  • Analysis & Continuous Improvement: Analyze root causes of defects, track quality trends, and propose corrective actions

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